Additive Manufacturing Research

The point-by-point material consolidation mechanics that led to 3D printing has evolved rapidly into what is now known as additive manufacturing. Additive technologies allow to produce complex 3D shapes directly from digital design data without any specialised tooling and associated complications.

The Additive Manufacturing Research Centre was established to keep AUT at the forefront of the significant advances in these technologies and capture the outstanding opportunities that followed. From the early days of building in-house solutions and test beds to the gradual acquisition of advanced commercial systems, the centre played a critical role in promoting AUT through the science and technological challenges and opportunities in this field.

Over the years, infrastructure developments have led to state-of-the art facilities being added to the AUT 3D Printing lab and in-house test beds constructed for research. New slicing and deposition schemes for process enhancements were invented, while striving to evaluate the application of the new developments for the benefit of the local industry.

About our work

  • Engaged in research from the emergence of additive materials processing as a new technology
  • Focused on developing the platform, the team and the infrastructure for conducting both fundamental and applied research in this domain
  • A focus on work leading to the invention of new material alternatives, process planning and enhancements, and modelling
  • Covers varying research themes, including the additive processing of new polymers, polymer and bio-polymer composites, nano-polymer composites, ceramics, metals and alloys

Research projects and areas of expertise

  • Alternative materials for additive manufacturing
  • Alternative slicing and rasterisation schemes for additive manufacturing
  • Experimental, analytical, and numerical modelling for process evaluation and enhancements in additive manufacturing
  • Topology optimisation and computational fluid dynamics analyses for better design of additively manufactured products
  • Multi-material and embedded printing for the 3D to 4D stretch
  • Generative design by combining evolutionary algorithms and additive consolidation of materials
  • Electromagnetics and energy systems
  • Aerospace
  • Metal matrix composites for selective laser melting (MBIE)
  • Bio-polymer composites for additive manufacturing
  • Nano-polymer composites for additive manufacturing
  • Bio-medical materials for additive manufacturing
  • Alternative slicing and rasterisation schemes for additive manufacturing (RSA)
  • Extrusion 3D printing of polymer composites in pellet form (MBIE)
  • Selective laser melting of duplex stainless steels (NZPA)
  • Machining and machinability of laser melted alloys (NZPA)
  • Controlled electromagnetism through additive consolidation (Marsden Project)
  • Controlled material consolidation for the fourth dimension in printing (National Science Challenges SfTI Spearhead)
  • Keeping spatters at bay in powder bed fusion process (Marsden Project)
  • Keratin-polymer blends for selective laser sintering and binder-jet printing (SfTI)
  • Numerical optimisation of heat exchanger designs for additive manufacturing (Strategic Science Investment Fund SSIF for Electrification of large-scale transportation sector)
  • Research for industry (New Zealand Product Accelerator)
  • Additive manufacturing for the aircraft industry (Callaghan Innovation)
  • Additive manufacturing for energy devices (NZPA)
  • Topology optimisation for controlled material mechanics
  • University of Auckland (Since 2009)
  • Victoria University Wellington New Zealand
  • Massey University New Zealand (Since 2010)
  • University of Waikato, New Zealand (Since 2017)
  • SCION, New Zealand Crown Research Institute, (Since 2013)
  • GNS, New Zealand Crown Research institute (Since 2013)
  • Callaghan Innovation, New Zealand Crown Research institute, (Since 2014)
  • AgResearch, New Zealand Crown Research institute (Since 2017)
  • Indian Institute of Technology, Kharagpur, India (Since 2007)
  • PSG Tech Coimbatore India (Since 2012)
  • Queensland University of Technology Brisbane Australia (Since 2008).
  • Indian Institute of Technology, Madras, India (Since 2016)
  • University of San Diego USA Since (2014)
  • Singapore University of Technology and Design, (Since 2017)
  • University of Tennessee, Knoxville, and Oakridge National laboratories, USA, (Since 2017)
  • University of Twente The Netherlands, (Since 2018)

Members

Theme leaders

Theme members

Students

  • Vikash Kumar (PhD)
  • Beatriz Mena Barreto Dos Santos (PhD)
  • Bastian Busch (Master's degree)
  • James Howard (Master's degree)